Contract Manufacturing

Your products, your brand.

CONTRACT MANUFACTURING SKIN CARE PRODUCTS

From concept to shelf, Kutol will guide the contract manufacturing process to create your over the counter (OTC) or cosmetic skin care products. Our 100+ year history in the away-from-home skin care industry lends itself to make this process as efficient as possible – ensuring speed to market, high quality hand care products and full compliance with FDA regulations.

Kutol's Contract Manufacturing Capabilities

Proprietary formulas

Injection mold design

Package and label design

Homogenous mixing of lotion

Material sourcing and qualifying

Custom Branding

Blow Molding

Blending powder into liquid

Chemical Blends

Bag manufacturing

FDA, Health Canada, third-party registrations

Check valve design

Patent knowledge

Foam pump design and function

High alcohol content formulas

In-house research and development

Regulatory Expertise and Quality Excellence

By teaching and following standardized work processes that have been developed under Current Good Manufacturing Practices (cGMP), Kutol ensures customer and regulatory requirements are consistently met. We embrace a culture of continuous improvement to remain as competitive as possible and deliver significant value to our customers. If you’re looking for the highest level of expertise and excellence in commercial hand care contract manufacturing, look no further.

To ensure the highest quality in skin care contract manufacturing, Kutol implements:

Audits by cGMP third party reviewers annually
Validated testing methods
Qualified testing equipment
Process and packaging validations
Microbiology (micro) testing
Qualified manufacturing equipment

The burden of keeping up on the latest rules and regulations is removed when you contract manufacture your skin care line with Kutol – leaving you to focus on other areas of your business.

Kutol enters into quality agreements with all of our contract manufacture customers. These agreements define the responsibilities between Kutol and the customer to ensure compliance with applicable regulations as well as the quality, identity, purity, strength and safety of the products manufactured.

For OTC drug products, stability studies are performed according to ICH Q1 guidelines and samples are retained for at least one year after the shelf-life of the product. Cosmetic product samples are kept for at least two years.

Manufacturing investments Kutol has made in recent years include:

Adding high speed product filling/bottling lines
Upgrading water and sanitization systems
Installing inline labelers
Increasing number of mixing tanks
Adding shear and powder blenders
Expanding warehouse space to 100,000 square feet – doubling the previous space
Constructing a new 7,500 square foot technical center housing quality assurance and quality control

Filling Capabilities

One ounce to tankers

Thin to thick; water, oil, alcohol based materials

Bottles or bags

Inline label application

Inline check weighers

Sonic welding capability

Unique pump/cap application

In application 1 5/8″ or 2″ diameter plastic tubes

Efficient Packaging and Shipping

Custom or standard packaging

Tanker trucks, drums, totes, pails, gallons

Oval, round, square, angle-necked, F-style bottles

Packaging validation provided

Facilitate shipping options through all major carriers

Traffic coordination and support: truckload, LTL, teams, tankers